Comprehensive Turnkey Options
Rebar Mill
A rebar mill is a specialized facility designed to produce reinforced steel bars (rebars), essential components in construction projects, known for their strength and durability. These bars are commonly used to reinforce concrete structures, providing stability and support.
Our Products & Production Capacity:
Our rebar mill is equipped to manufacture a wide range of rebars tailored to meet diverse construction needs. Our product lineup includes various sizes and grades of rebars, ensuring compatibility with different construction specifications and standards. With a robust production capacity, we can efficiently fulfill both small-scale and large-scale orders to meet the demands of our clients.
Production Process:
Our rebar mill employs state-of-the-art technology and precision machinery to ensure the highest quality standards in our products. The production process typically involves the following stages:
- Melting and Refining: High-quality raw materials, primarily scrap metal or iron ore, are melted in an electric arc furnace or a basic oxygen furnace.
- Casting: The refined molten metal is cast into billets or blooms of specific sizes.
- Rolling: The billets or blooms are heated to an optimal temperature and passed through a series of rolling mills.
- Cooling and Cutting: After the rolling process, the freshly formed rebars are cooled to room temperature using various cooling methods.
- Quality Control: Throughout the production process, rigorous quality control measures are implemented to ensure that the rebars meet the specified dimensional tolerances, mechanical properties, and surface characteristics.
Major Parameters:
- Size Range: Our rebar mill is capable of producing rebars in a wide range of sizes, including diameters ranging from X mm to Y mm.
- Grades: We offer rebars in various grades, such as ASTM A615, BS 4449, and others, tailored to meet specific strength and durability requirements.
- Surface Finish: Our rebars feature a smooth surface finish, free from defects or imperfections, ensuring optimal bond strength with concrete.
- Mechanical Properties: Our rebars exhibit excellent mechanical properties, including high tensile strength, yield strength, and ductility, making them ideal for structural reinforcement applications.
- Quality Control: Throughout the production process, rigorous quality control measures are implemented to ensure that the rebars meet the specified dimensional tolerances, mechanical properties, and surface characteristics.
In summary, our rebar mill is dedicated to producing high-quality reinforced steel bars that contribute to the strength, stability, and longevity of construction projects worldwide. With our commitment to excellence and customer satisfaction, we aim to be the preferred choice for construction professionals seeking reliable and performance-driven reinforcement solutions.
Alloy Steel Mill
An alloy steel mill is a specialized facility designed to produce alloy steel products, which are steel formulations containing various alloying elements such as chromium, nickel, manganese, molybdenum, and others. Alloy steel offers enhanced mechanical properties, including increased strength, hardness, corrosion resistance, and wear resistance, making it suitable for a wide range of demanding applications across industries such as automotive, aerospace, construction, and manufacturing.
Our Products & Production Capacity:
Our alloy steel mill offers a diverse range of alloy steel products tailored to meet the stringent requirements of our customers. We produce alloy steel billets, bars, rods, sheets, plates, tubes, and custom profiles in various grades and specifications. With our advanced manufacturing capabilities and ample production capacity, we can efficiently produce alloy steel products in both standard and custom sizes to accommodate the specific needs of our clients.
Production Process:
The production process at our alloy steel mill involves the following key steps:
- Alloying: High-quality raw materials, including iron ore, carbon steel scrap, and alloying elements, are carefully selected and melted in electric arc furnaces or other specialized furnaces. Alloying elements are added in precise quantities to achieve the desired mechanical and metallurgical properties in the final steel product.
- Casting: The molten alloy steel is cast into various semi-finished forms, such as billets, blooms, slabs, or ingots, depending on the intended end product. The casting process is carefully controlled to ensure uniform composition and absence of defects.
- Hot Rolling: The cast semi-finished products are reheated and hot rolled into their final shapes and dimensions using rolling mills. The hot rolling process imparts the desired mechanical properties and surface finish to the alloy steel products while maintaining tight dimensional tolerances.
- Heat Treatment: Some alloy steel products may undergo heat treatment processes such as annealing, quenching, tempering, or case hardening to further enhance their mechanical properties, including hardness, toughness, and machinability.
- Finishing:After hot rolling and heat treatment, the alloy steel products may undergo surface finishing processes such as grinding, polishing, coating, or machining to achieve the desired surface quality and dimensional accuracy.
Major Parameters
- Grade: Our alloy steel mill produces a wide range of alloy steel grades tailored to specific applications, including structural steels, tool steels, stainless steels, and specialty alloys.
- Forms: We offer alloy steel products in various forms, including billets, bars, rods, sheets, plates, tubes, and custom profiles, catering to diverse industrial requirements.
- Composition: Our alloy steel products contain carefully balanced compositions of alloying elements to achieve the desired mechanical, chemical, and metallurgical properties, ensuring superior performance in demanding applications
In summary, our alloy steel mill specializes in the production of high-performance alloy steel products tailored to the diverse needs of industrial sectors such as automotive, aerospace, construction, and manufacturing. With our commitment to innovation, quality, and customer satisfaction, we strive to be the preferred supplier for customers seeking reliable and advanced alloy steel solutions.
Merchant Bar Mill
A merchant bar mill is a specialized facility designed to produce merchant bars, also known as merchant shapes or merchant products. These bars are commonly used in construction, manufacturing, and various industrial applications, offering structural support, reinforcement, and versatility in design.
Our Products & Production Capacity:
Our merchant bar mill offers a comprehensive range of merchant bars tailored to meet the diverse needs of our customers. We produce a variety of shapes and profiles, including rounds, squares, flats, angles, and channels, available in different sizes and lengths. With our efficient production processes and ample capacity, we can fulfill orders of varying volumes to accommodate both small-scale and large-scale projects.
Production Process:
The production process at our merchant bar mill typically involves the following steps:
- Heating and Conditioning: The raw steel billets or blooms are heated to an optimal temperature in a furnace to improve their malleability and facilitate shaping.
- Rolling: The heated steel is passed through a series of rolling stands, where it is gradually shaped and elongated into the desired merchant bar profiles. Each rolling stand is equipped with precision rollers and guides to ensure accurate dimensions and consistent shapes.
- Cooling: After rolling, the hot-formed merchant bars are rapidly cooled using controlled cooling methods to achieve the desired metallurgical properties and surface finish.
- Straightening and Cutting: The cooled merchant bars may undergo straightening processes to correct any deformations and ensure straightness. Subsequently, they are cut to the required lengths using precision cutting equipment.
- Finishing: Depending on customer requirements, the merchant bars may undergo additional finishing processes such as surface treatment, coating, or packaging to enhance their appearance and protect against corrosion during storage and transportation.
Major Parameters:
- Shapes and Profiles: Our merchant bar mill produces a wide range of shapes and profiles, including rounds, squares, flats, angles, and channels, catering to diverse construction and industrial applications.
- Sizes and Lengths: We offer merchant bars in various sizes and lengths, customizable to meet the specific requirements of our customers and their projects.
- Material Composition: Our merchant bars are manufactured from high-quality steel grades, ensuring excellent mechanical properties, strength, and durability for structural applications.
In summary, our merchant bar mill specializes in the production of high-quality merchant bars tailored to the diverse needs of construction, manufacturing, and industrial sectors. With our commitment to excellence and customer satisfaction, we strive to be the preferred supplier for customers seeking reliable and performance-driven steel products.
Wire Rod Mill
A wire rod mill is a specialized facility designed to produce wire rods, which are long cylindrical metal rods with round or other cross-sectional shapes. Wire rods are typically manufactured from billets or blooms and are widely used as raw materials in various industries for the production of wire products, reinforcing materials, fasteners, springs, and other components.
Our Products & Production Capacity:
Our wire rod mill offers a comprehensive range of wire rod products tailored to meet the diverse needs of our customers. We produce wire rods in various grades, sizes, and surface finishes, catering to a wide range of industrial applications. With our advanced manufacturing capabilities and ample production capacity, we can efficiently produce wire rods in both standard and custom specifications to meet the specific requirements of our clients.
Production Process:
The production process at our wire rod mill typically involves the following key steps:
- Melting and Casting: High-quality raw materials, including scrap metal or iron ore, are melted in electric arc furnaces or other specialized furnaces. The molten metal is then cast into semi-finished forms such as billets or blooms.
- Hot Rolling: The cast semi-finished products are reheated and hot rolled into wire rod coils using rolling mills. The hot rolling process reduces the cross-sectional area of the semi-finished products and elongates them into long cylindrical shapes with uniform dimensions.
- Cooling: After hot rolling, the wire rod coils are rapidly cooled using controlled cooling methods to achieve the desired metallurgical properties and surface finish.
- Coiling: The cooled wire rod coils are coiled into large coils for storage and transportation. The coiling process is carefully controlled to ensure uniformity and prevent damage to the wire rods.
- Surface Treatment: Depending on customer requirements, the wire rods may undergo surface treatment processes such as pickling, coating, or passivation to enhance their surface quality and corrosion resistance.
Major Parameters:
- Grade: Our wire rod mill produces wire rods in various grades of steel, including carbon steel, alloy steel, and stainless steel, tailored to meet specific mechanical and chemical requirements.
- Size Range: We offer wire rods in a wide range of diameters, typically ranging from X mm to Y mm, catering to diverse industrial applications.
- Surface Finish: Our wire rods feature smooth surface finishes, free from defects or imperfections, ensuring optimal performance in subsequent manufacturing processes.
- Coil Weight: We produce wire rod coils in various sizes and weights, customizable to meet the specific needs of our customers and their production processes.
In summary, our wire rod mill specializes in the production of high-quality wire rods tailored to the diverse needs of various industries. With our commitment to excellence and customer satisfaction, we strive to be the preferred supplier for customers seeking reliable and performance-driven wire rod solutions.